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3 minute read

New non-combustible building product will create 100 jobs

An innovative company is aiming to create 100 new jobs after developing a new building product in the wake of the Grenfell Tower fire disaster.

Stephen Waring, the owner of Monolith Brick & Stone in Denbighshire, says they’re fine tuning the pioneering prototype ahead of the official launch in the Autumn.

The product created is a panel of 12 brick slips held together by an integrated mesh fused into the bricks. When fitted they provide a non-combustible façade to a building.

They fit together like a jigsaw and can reduce labour costs dramatically because they are so quick to apply.

The product can be used in the construction of new buildings or applied to existing properties, replicating almost any brick facade to order.

Mr Waring revealed there was already much demand from developers, construction firms and public bodies across the UK and beyond because there was nothing like it on the market. Brick slips with a pre-populated carrier integrated within the brick is a first in the construction industry.

Since the appalling Grenfell Tower tragedy many building projects have come to a halt as a result of safety fears

Monolith director Stephen Waring with the new fire proof cladding / Picture: Monolith

Mr Waring said: “This new product is timely, and in many ways, was driven by the recent events which happened in London. That concentrated our mind to look at a product which removes the flammable materials that people have been historically using.

“There is a real need at the moment to have a brick façade system that actually has the mesh integrated into the brick. Alternatively, bricks could be bonded onto a mesh but this then requires a glue which invariably creates potential fire risks. Nevertheless, we have been able to incorporate the mesh within the brick slip, eliminating the need for any glue. It’s something we’ve been able to achieve because of our ability to adapt to changing circumstances

“Because of the understandable fears and the perceptions about safety following the Grenfell Tower disaster, the availability of this new product will reinforce peace of mind that developers, specifiers and of the course the public are looking for.

“We are already seeing much interest because many construction projects have been paused until proper solutions have been found. Nevertheless, from our point of view, it is vitally important we go through our own due diligence processes so it will be a couple of months before we’re ready to launch the new product.

“Once we have dotted the i’s and crossed the t’s we’ll be able to ramp up production quickly and if things go as we anticipate we will be creating 100 new jobs during the next 24 months. We are flexible enough in the size of our business to adapt very quickly, because other organisations have such a massive infrastructure, changing is almost impossible.

“The one thing that remains, despite the tragedy at Grenfell Tower, is the demand for housing amongst other things, and the demand to create new housing isn’t going away. It’s getting bigger all the time. Safer and innovative time saving products are the real solutions we need to meet the demand in the housing market.

“One of the things that has driven Monolith is the fact that we’re able to produce a rapid fit system of populating bricks, or facades on buildings. For example, using our traditional system it reduced the construction time on a student accommodation block in Derby by 18 weeks. Cost savings were enormous. Our new product will give the same time savings and at the same time contribute to a non-combustible façade.

“Additionally, the beauty of this product is that we can replicate any kind of brick or stone depending on what the client is looking for whilst at the same time providing complete peace of mind. We are also using glass technology to create another non-combustible brick or stone faced product which is not only weatherproof but has insulation and acoustic benefits as well as being incredibly lightweight.”