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3 minute read

Cummins to invest £14m in new UK test facility

Cummins is set to open a new powertrain test facility at its Darlington campus to help accelerate the move towards cleaner, next-generation power technologies focused on reducing greenhouse gas emissions and improving air quality. Ground preparation work for the new facility is now underway, with the first phase of the £14m investment expected to open for operations by May 2023.

The facility is designed to be fuel-agnostic and will enable Cummins to develop and test a wider range of power technologies, including the latest universal engine platforms with variants able to operate on green hydrogen, renewable natural gas, or sustainable diesel. Installation and testing capability will also extend to hydrogen fuel cell and battery electric powertrains.

Cummins is to invest £14m in a new powertrain test facility at its Darlington campus / Picture: Cummins

Highly advanced dynamometers will be able to test not only powertrains, but also chassis-installed powertrains and vehicles, extending in size from a compact SUV to heavy-trucks over 44-tons or a double-deck bus. Off-road equipment, including construction machines and agricultural tractors, will also be able to be dyno-tested.

This latest announcement from Cummins comes just two months after its factory in Darlington manufactured its 1.5 millionth mid-range engine. The site produced 66,000 engines in 2021, and the campus co-locates manufacturing, technical, testing and business services on a single site with around 1,500 employees. The establishment of the new powertrain test facility will provide opportunities to upskill current employees, as well as recruitment and training of new employees.

Jonathan Atkinson, executive director of Cummins On-Highway Business in Europe, said: “We are very excited to announce this significant investment in the new powertrain test facility at Darlington, which will be an important element in Cummins Destination Zero strategy to deliver a broad portfolio of power solutions to meet the world’s sustainability challenges. The new facility will further enhance the ability of Cummins European Technical Operations to introduce low-to-zero carbon power solutions and meet the forthcoming Euro VII very low emission regulations, likely to take effect around 2025.”

In January 2022, the Cummins Darlington factory hit a production milestone, manufacturing its 1.5 millionth mid-range engine / Picture: Cummins

Cummins’ focus on developing next-generation clean power aligns with the vision of the Tees Valley region to become a leader in alternative power production and technologies. Tees Valley Mayor, Ben Houchen, said: “It’s brilliant news that Cummins is set to invest £14 million into their Darlington plant to build a new powertain test facility. Teesside’s leading position as ground zero for net zero means there is no better place to develop the cleaner, healthier, and safer technologies of the future.

“We’ve already seen how Cummins’ position at the forefront of developments into hydrogen engines is securing hundreds of jobs at their facility and this new investment is another great example of how they are creating even more good-quality, well-paid jobs by developing and pushing forward net zero innovation in in Teesside.”

Covering a 738 square metre footprint, the two-story test facility will significantly increase testing capacity with state-of-the-art capabilities at the Darlington campus. The new facility will not only help develop clean power solutions, but also generate its own sustainable power.

The heavy-duty dynamometers and test cells will feature energy recovery systems to generate electricity. This will be exported to the ring main of the Cummins site, adding further capability for energy self-generation on-site. In addition, water consumption of the cooling towers will be reduced by harvesting rainwater, using a similar system already in place at the manufacturing plant.

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