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2 minute read

Lucozade Ribena Suntory opens new £13m production line

Lucozade Ribena Suntory has opened a new energy and water-efficient £13m production line at its factory in Coleford, Gloucestershire.

The high-speed bottling line is capable of filling 55,000 bottles an hour, enabling Lucozade Ribena Suntory to keep up with the demand for its drinks. The new line also forms part of Suntory’s global sustainability strategy by reducing the amount of water and energy used during the manufacturing process.

Producing a bottle on the new line requires 40% less energy and water than its predecessor. This is in part due to dry aseptic technology, which uses heat and pressurised air instead of water to clean bottles before they are filled. These efficiency improvements represent a 4.4% reduction of energy and water consumption for the Coleford site as a whole.

Lucozade Ribena Suntory has opened a new production line following £13m investment at its Gloucestershire factory / Picture: LR Suntory


The Royal Forest Factory in Coleford is at the heart of Lucozade Ribena Suntory’s UK operations and is already one of the most efficient factories under the Suntory brand. The £13m investment from Japan-based parent company Suntory Beverage & Food is in recognition of the UK factory’s status and reflects the business’ ambition to reduce its impact on the environment.

This investment also sets Lucozade Ribena Suntory up for future success as the additional capacity for bottle production allows the factory to evolve alongside consumer tastes. While Lucozade Ribena Suntory’s much-loved core drinks remain popular, this new line will provide flexibility for future innovation, particularly around new low-calorie options, which can now be delivered to UK consumers in a more sustainable way.

Carol Robert, chief operating officer at Lucozade Ribena Suntory, said: “The launch of this production line is significant for us and forms part of our ‘Growing for Good’ vision. It’s fantastic to have been able to invest £13m in this line and to deliver a 40% reduction in the energy and water required to make each bottle. In doing so, we are making an important commitment to both the environment and our consumers.

“This investment is a vote of confidence by Suntory Beverage & Food in our UK and Gloucestershire operations, ensuring our factory in Coleford continues to be a best-in-class facility for years to come.”

The new £13m line fills 55,000 bottles an hour and delivers a 40% reduction in energy and water use per bottle / Picture: LR Suntory


Rt Hon Liz Truss MP, secretary of state for international trade, added: “LRS’s further investment into their site in Gloucestershire is a great sign of confidence and a brilliant example of the success international businesses can find in the UK.

“My department is committed to supporting foreign direct investment across the UK that will help to create new jobs and boost local economies and deliver on levelling up our great country.”

The investment itself saw approximately £10m spent on new production and processing equipment, with a further £3m invested directly in local contractors who built and installed the supporting infrastructure for the new line.

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